HUIYA EG800 Galvanized Steel Calcium Sulphate Raised Floor

LIGHT-800LBS (EG800) TECHNICAL DATA SHEET

The HUIYA EG800 Encapsulated Galvanized Steel Calcium Sulphate Raised Access Floor offers exceptional fire and load resistance, excellent sound absorption, and stability in humid environments. It is suitable for a variety of interior applications requiring an elevated system. It also offers high technical and aesthetic adaptability. Composed primarily of calcium sulphate as the main substrate, This Raised Access Floor system is widely used in office environments and demonstrates excellent impact resistance. It offers outstanding fire resistance, producing no toxic gases when exposed to fire, ensuring safety in office environments. Environmentally friendly and healthy, with no formaldehyde or radioactive substance emissions, complying with national green building material standards.

Outstanding static and live load performance, panel design allows for fast and precise installation, non-combustible, moisture resistant, patented design features create a quiet and comfortable underfoot solution, excellent earthing continuity

HUIYA EG 800 SYSTEMS

HUIYA EG 800 system - 500mm x 500mm panel, 25mm depth, with steel pedestals
  • PANEL DIMENSIONS: Size: 500x500mm
  • PANEL THICKNESS: DEPTH 25mm
  • PANEL CORE: High-density calcium sulfate substrate (1600kg/m³).
  • CORROSION RESISTANT PROTECTION: Galvanized steel plate with anti-rust varnish coating on the surface.
  • BARE FOR FINISHING: This raised floor is fixed with screws and various types of floor coverings can be laid after installation.
  • TOLERANCE: ±0.25mm and a flatness tolerance of ±0.5mm measured on a diagonal across the top of the panel finish.
  • PEDESTAL: Solid and stable raised access floor structure consisting of steel pedestals, stringers (optional) and screws reaching heights from 60mm to 2000mm.
  • SOUND INSULATION GASKET: Each pedestal contains flame-retardant sound insulation gasket to reduce friction between the metal pedestal and the metal raised access floor, thereby reducing noise generation.

Suitable Finishes

Suitable finishes: Carpet, Vinyl, Plank Wood, Rubber

Assembly Introduction

HUIYA RAISED ACCESS FLOOR is extremely easy to install on indoor construction sites. Each RAISED ACCESS FLOOR is fastened with screws, and the pedestal at the bottom of the floor is height-adjustable. This system ensures fast and efficient installation. The pedestal head features a black positioning gasket, providing unique sound insulation and vibration damping properties. The pedestal base is bonded with Japan’s KONISHI KU928 pedestal adhesive, which is environmentally friendly and formaldehyde-free.

Assembly introduction: HUIYA EG 800 panel (ASTM-CISCA Fire Rating A1 UNE 13501), panel size 500x500mm, floor finish height 60mm-2000mm, concrete ground, Konishi KU928 pedestal adhesive compliant with Japan JIS A5536 F 4 stars environmental requirements, centre head pedestal, border flat pedestal, concrete wall

Installation Methods

1. Measure the length and width of the room. For example: the room length is 6800mm and the floor size is 500mm. By calculation, 13 pieces of 500mm full-size panels+one 300mm cut panel are needed (500mm is split into 300mm and 200mm for wal edge installation). The same principle applies to room width direction measurement.

2. Start installation the full size raised access floors panel 300mm away from the wall in the length direction. After installation 13 pieces, measure the remaining two perimeter areas and cut the panels to fit the wall line, and finally installation of the edge panels is completed. The same principle applies to width direction.

Installation methods: installation first panel, second panel, third panel to entire center area; after centre area installation complete, the border area panel is cut and installation; concrete ground, Konishi KU928 pedestal adhesive compliant with Japan JIS A5536 F 4 stars, centre head pedestal start point, 300mm away from the wall (as reference), border pedestal support, concrete wall

Areas of Application

Areas of application: Commercial Office Buildings, Banks, Learning Institutions, Libraries, Casinos

Bare EG 800 Panel Introduction

Galvanized Steel Top Plate thickness mm 0.25
Galvanized Steel Bottom Plate thickness mm 0.25
Core High-density calcium sulfate substrate (1600kg/m³)
Glue DIABOND DC7000 strong adhesive (JAPAN)
Weight per panel kg 10.4
Weight per sqm (Structure finish height included 300mm) kg 43.8 with Corner Lock Pedestal
Bare EG 800 panel top view - four screw lock corners, DIABOND DC7000 strong adhesive spaying process, galvanized steel top plate thickness 0.25mm, high-density calcium sulfate substrate (1600kg/m3) core, 500mm width x 500mm length x 25mm thickness
Bare EG 800 Panel — Top View
Bare EG 800 panel bottom view - galvanized steel bottom plate thickness 0.25mm, pedestal touching area, 25mm thickness
Bare EG 800 Panel — Bottom View

General Characteristics

HUIYA EG 800 Characteristics

Ultimate load KN > 7.2
Concentrate load (Design load)
Deflection at design load (Max. 2.5mm)
KN 3.6
Safety factor 3.0
Uniform load (Distributed load) KN/m² 18.0
Impact load
(Sand bags impact and panel without broken)
KG 68
Fire resistance ASTM E136-11 No combustion or ignition
ASTM E84-14 Class A
EN13501-1:2002 A1
Acoustic performance ASTM E492-09 Calculated impact insulation class: IIC 58
Concentrate load (design load) diagram - 500 x 500 panel with concentrated load
Concentrate load (Design load)
Impact load diagram - 68KG sand bag impact on 500 x 500 panel
Impact load
Uniform load (distributed load) diagram - distributed load on 800 x 800 area
Uniform load (Distributed load)
Fire resistance diagram - panel tested over fire
Fire resistance
Acoustic performance diagram - ball drop and sound test machine
Acoustic performance

H60-200mm Pedestal Type

H60-200mm pedestal type exploded view - flame retardant gasket, flat head plate, nut, solid threaded rod, support tube, base plate
H60-200 Pedestal Type Heights
No. Elements Dimensions (mm) Nominal heights from 60mm-200mm
Adjustments: +/-25mm
1 Flat head plate 75mm×75mm×3mm Thickness / 75mm×75mm×4mm Thickness
2 Threaded rod M18
3 Nut 1
4 Support tube Φ22×1.5mm / Φ25×1.2mm / Φ25×1.5mm / Φ25×2.0mm Thickness
5 Base plate 95mm×95mm×2mm / 95mm×95mm×3mm Thickness
6 Flame retardant gasket 76mm×76mm×1.5mm Thickness

BOND KU928C-X
Raised Access Floor Adhesive

BOND KU928C-X is a high-performance, one-component, moisture-curing polyurethane resin adhesive suitable for bonding various raised floor steel and plastic pedestal. This product is VOC-resistant, free of 13 indoor substances harmful to human health, and contains no added VOCs (volatile organic compounds). Furthermore, the cured coating of BOND KU928C-X exhibits moderate elasticity, effectively preventing floor and pedestal noise issues associated with raised floor construction.

Conforms to Japanese JIS A 5536 F☆☆☆☆ standards

  • Excellent adhesion to various metal pedestal and wood flooring materials.
  • Effectively prevents friction noise from raised floor pedestal.
  • Contains no harmful solvents and is virtually odorless.
  • Non-hazardous and highly fire-resistant.
  • Excellent water, fire, and oil resistance, making it suitable for wet area applications.
  • Compatible with disposable glue containers.

Main Ingredients: Solvent-free polyurethane resin
Appearance: Pale yellowish-white paste

KONISHI BOND KU928C-X 2way pack raised access floor adhesive - 760ml boxes and cartridges

Patented design: The glue container has a built-in scraper design function, which can be used with KONISHI Ku928 adhesive to be squeezed into the container. The glue container can just hold one Ku928 adhesive. The glue box is a disposable product and is used for large-area paving of raised floor construction sites.

Patented design - glue container with built-in scraper design filled with KU928 adhesive, and adhesive being applied to a pedestal base plate

Bond Strength

Bonding test between pedestal and concrete slab (KONISHI KU928 pedestal adhesive)
24-hour adhesive strength (N) 7-day adhesive strength (N)
2750 3483
Bond strength test between pedestal and concrete slab with KONISHI KU928 pedestal adhesive

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HUIYA EG 800 Galvanized Steel Calcium Sulphate Raised Floor
HUIYA-EG800-GALVANIZED-STEEL-CALCIUM-SULPHATE-RAISED-FLOOR