Recommended Raised Floor System Solution for Class 100 Cleanrooms

Acid & Alkali Resistant Cleanroom Raised Floor System

HUIYA provides a complete raised floor system solution for Class 100 cleanrooms, combining perforated and blind steel panels with a dual-layer anti-corrosion pedestal & stringer system. The system delivers vertical unidirectional airflow, rapid self-cleaning, and permanent anti-static performance while meeting strict acid and alkali resistance requirements.

Class 100 Cleanroom Raised Floor System - 42mm Steel Panel with Perforated (25% open area) and Blind panels

Why Class 100 Clean Rooms Require Raised Floor

A Class 100 clean room is defined as a space where the concentration of particles ≥0.5 micrometers in size does not exceed 100 per cubic foot. Raised floor is utilized to facilitate a vertical unidirectional airflow in conjunction with the overhead air supply. Air flows through the perforations in the floor directly into the under-floor return air plenum, preventing the turbulence and particle rebound that would occur upon impact with a standard floor; this design enables rapid self-cleaning while also accommodating utility lines and providing anti-static properties.

Perforated Raised Floor Product Display (25% Airflow Rate)

Raised floor panel with 25% perforation rate (front view)
Front view — 600mm × 42mm, 1,024 holes with a diameter of Φ8
Raised floor panel with 25% perforation rate (underside view)
Underside view — 7×7 reinforced ribbing, 38mm depth, 1.8mm thickness

Mechanical Properties

Concentrated Load: Concentrated load testing was conducted in accordance with CISCA 2007 Section 1: a load of 4,500 N (450 kg) was applied via a 25.4 mm × 25.4 mm steel block. The deflection of the raised floor panel was required to be less than 2.5 mm. Testing was performed at four designated points.

Test Point Diagram - A (center), B (edge), C (diagonal), D (corner)
Test LocationDeflection (mm)Permanent Set (mm)Client’s RequirementConclusion
At the Centre of the Panel1.670.08Deflection≤2.50mmPass
At the Center of the Edge1.870.20Deflection≤2.50mmPass
A quarter along a diagonal of the panel1.480.23Deflection≤2.50mmPass
70cm × 70cm Corner a diagonal of the panel1.350.27Deflection≤2.50mmPass

Client’s requirement: Deflection ≤ 2.50mm. Only one point is tested on a single floor panel.

Uniform Load

Uniform load assessment conducted in accordance with US CISCA 2007 Section 1: A pressure of 20,000 N (2,000 kg)/m² converts to a test load of 7,200 N (720 kg) for a 600 mm × 600 mm floor panel.

Test ItemTest MethodResultConclusion
Uniform Load TestCISCA Recommended Test Procedures for Access Floors (2007) Section 7See ResultPass

Ultimate Load Test

Ultimate load evaluation was conducted in accordance with CISCA 2007 Section 2: Maximum pressure was applied via a 25.4 mm × 25.4 mm steel block until the floor panel failed; testing was performed at four designated points.

Test Point Diagram - A (center), B (edge), C (diagonal), D (corner)
Test LocationUltimate Load (N)
At the Centre of the Panel25258
At the Center of the Edge18485
A quarter along a diagonal of the panel19051
70cm × 70cm Corner a diagonal of the panel19375

Only one point is tested on a single floor panel.

Acid and Alkali Resistance Test

To meet the acid and alkali resistance requirements of cleanrooms, HUIYA’s raised floor systems utilize a dual-layer anti-corrosion protection method.

  • Specialized Coating Process.
  • Dual-Layer Protection (Electrophoresis + Spray Coating).
Salt spray test: No rust after 118 hours of salt spray exposure.
Coating cross-section: Q245 Cold-Rolled Steel + Electrophoretic treatment + Spray coating

Huiya Blind Raised Floor

Blind Raised Floor (rendering of the top view)
Blind Raised Floor — rendering of the top view (600mm × 42mm)
Blind Raised Floor (rendering of the underside)
Blind Raised Floor — rendering of the underside (7×7 reinforced ribbing, depth 38mm, thickness 1.8mm)

Bottom Pedestal System

Bottom Pedestal System - Raised Floor Pedestal and Stringer grid

Pedestal & Stringer — Acid/Alkali Resistant and Anti-Corrosion Treated.

  • Specialized coating process.
  • Dual-layer protection via electrophoresis and zinc plating.
  • To meet the acid and alkali resistance requirements of cleanrooms, HUIYA’s raised floor systems utilize a dual-layer anti-corrosion treatment.
Salt spray test: No rust after 118 hours of salt spray exposure.

The height of the raised floor is customizable; for specific pedestal design solutions, please refer to the HUIYA pedestal design system brochure.

Pedestal cross-section: Q245 cold-rolled steel sheet + Electrophoretic treatment + Electro-galvanizing treatment

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Cleanroom Acid & Alkali Resistant Raised Floor System
HUIYA-CLASS-100-CLEANROOM-RAISED-FLOOR